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REFRACTORY SHEET CYLINDER TYPE RS-201 and RS-202

GENERAL INFORMATION

ZIRCAR Refractory Sheet Type RS-201 and RS-202 are fiber reinforced ceramic laminate with useful properties to 2300°F (1260°C). These high temperature products offer high strength, moderate thermal conductivity and excellent electrical insulation. They retain their strength and utility to levels far exceeding maximum use temperatures of reinforced plastics and asbestos cement replacements. They are 100% inorganic, non-flammable and contains no asbestos. Their high alumina content makes them resistant to many environments including molten aluminum. RS-201 and RS-202 undergoes little or no outgassing on heating, are not brittle, and may be cut and machined with standard tooling. RS-201 has a highly burnished outside surface. This is ideal when the OD is crucial for liner placement. RS-202 has an as formed surface. They are available in standard and custom size cylinders and are useful as induction coil liners, induction furnace components, and molten metal transport tubes.

Compared to ZIRCAR Refractory Sheet Type RS-101 Cylinders , RS-201 has the following attributes:

  • Finer reinforcement structure which allows

  • for machining of intricate detail

  • Less tendency to delaminate

  • Higher strength

Refractory Sheet Material is available in board form as Refractory Sheet Type RS-200

SUGGESTED APPLICATIONS

  • INDUCTION COIL LINERS
  • INDUCTION FURNACE COMPONENTS
  • MOLTEN ALUMINUM TRANSPORT
  • HIGH TEMPERATURE ELECTRICAL INSULATION
  • ASBESTOS CEMENT PIPE REPLACEMENT
  • HOT GAS FLUE LININGS

CHARACTERISTICS & PROPERTIES

Color

White to buff

Typical Composition, %

   Al2O3

65

   SiO2

21

   CaO

8

   B2O3

4

   MgO

1

   Other Metal Oxides

1

   Organics

Nil

Density, kg/m3(pcf)

2080 (130)

Maximum Use Temperature* C (F)

1260 (2300)

Melting Point, C (F)

1500 (2732)

Volume Resistivity, (ASTM D-257) ohm-cm

1.7x1012

Surface Resistivity, (ASTM D-257) ohms

>1.3 x1013

Dielectric Strength, (ASTM D-149) Volts/mil

26

Arc Resistance, (ASTM D-495) sec.

>420

Thermal Conductivity**,

   W/mK(BTU/hr. ft2 °F/in.)

   204°C (400°F)

4.3 (.62)

   427°C (800°F)

4.5 (.65)

   649°C (1200°F)

4.6 (.66)

   1010°C (1850°F)

4.7 (.68)

Thermal Expansion

~8x10-6/°C (4.4x10-6/°F)

Linear Shrinkage^, %

   24hrs. at 1010°C (1850°F)

<1

Compressive Strength**, ksi

   As supplied

13

   24hrs. at 300°C (570°F)

9

   24hrs. at 510°C (950°F)

8

   24hrs. at 800°C (1472°F)

8

   24hrs. at 1010°C (1850°F)

10

Flexural Strength, MOR at room temp. ksi

   As supplied

   24hrs. at 300°C (570°F)

10^^

   24hrs. at 510°C (950°F)

4.5

   24hrs. at 800°C (1472°F)

4.0

   24hrs. at 1010°C (1850°F)

3.0

Porosity, %

30

* Maximum use temperature is dependent on variables such as stresses, both thermal and mechanical, and the chemical environment that the material experiences.
** Properties expressed parallel to thickness.
^ Properties expressed perpendicular to thickness.
^^Retains 10 ksi MOR after 100 hr. soak in water at room temperature

 

Please call ZIRCAR Sales Office for Current Pricing.

ITEM #

DESCRIPTION

GS01

RS-201, 1" ID X 1 1/4" OD X 48" L

GS02

RS-201, 1" ID X 1 1/2" OD X 48" L

GS03

RS-201, 2" ID X 2 1/4" OD X 48" L

GS04

RS-201, 2" ID X 2 1/2" OD X 48" L

GS05

RS-202, 1" ID X 1 1/4" OD X 48" L

GS06

RS-202, 1" ID X 1 1/2" OD X 48" L

GS50

RS-202, 2" ID X 2 1/4" OD X 48" L

GS51

RS-202, 2" ID X 2 1/2" OD X 48" L