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ZIRCAR ALUMINA-SILICA PAPER

GENERAL INFORMATION

¼ÒÀçÀÇ °³¿äZIRCAR Refractory Composites, Inc. offers a wide range of insulating refractory papers. These non woven, non-asbestos, fiber-based products are engineered as thermal barrier materials for use in high temperature applications up to 1450°C (2642°F).

Commonly used in the molten metal casting and heat treating industries, ZRCI materials are also used as specialty gasketing in the fuel cell, nuclear, glass and electronic industries, as well as many other applications which require high temperature stability and low thermal conductivity. They also offer excellent corrosion resistance and unique handling strength for easy die-cutting, wrapping and forming.

ZRCI's line of refractory paper include a binderless product for applications where outgassing cannot be tolerated, non-respirable grades where fiber content is of concern, and high purity compositions where the reducing of silica cannot be permitted. 

An additional type of  refractory papers consists of soluble, Non RCF fibers formed into highly insulating sheets. The fibers are soluble in body fluids and offer an alternative to refractory ceramic fiber blankets. These grades of materials meet European regulatory requirements, (Directive 97/69/EC). Please refer to Refractory Sheet Type RSPA-SOL

 

Alumina-Silica Fiber Paper

ZIRCAR Alumina-Silica Fiber Paper Type ASPA-1 and ASPA-2 are premium grade, lightweight refractory material made from high purity alumina-silica fibers formed into a highly flexible sheets. These alumina-silica fiber papers exhibit very low thermal conductivity and are designed for use in applications where purity, cracking resistance, high strength and resistance to heat are paramount. Due to their exceptional resistance to heat flow for their thickness, they provide maximum thermal resistance where space is at a premium. These materials are virtually shot free and are the cleanest refractory papers available. They are ideal for applications up to 1260°C (2300°F).

Type ASPA-1 contains an organic binder to provide increased handling strength at room temperature. It possesses excellent chemical stability and resists attack from most corrosive agents. Because of its high purity chemistry, it resists oxidation and reduction. If it becomes wet due to water, steam or oil, its physical and thermal properties will return upon drying. Type ASPA-2 is produced with no organic volatiles and will not produce smoke or odor when heated.

ZIRCAR Alumina-Silica Fiber Paper Type ASPA-970 is an industrial grade, lightweight refractory material made from alumina-silica fibers formed into highly flexible sheets. This alumina-silica fiber paper exhibits very low thermal conductivity and is designed for use in applications where flexibility, high strength and resistance to heat are of paramount. Type ASPA-970 is ideal for applications up to 1260°C (2300°F).

Type ASPA-970 is available in a variety of thickness.

ZIRCAR Alumina-Silica Fiber Paper Type ASPA-880 is a high temperature, lightweight refractory material made from alumina-silica fibers formed into highly flexible sheets. It is made from shorter and smaller diameter fibers with a higher alumina content and are laid up at significantly higher density. These factors lead to high temperature, slow shrinkage, higher strength, and better chemical resistivity. This alumina-silica fiber paper exhibit very low thermal conductivity and is designed for use in applications where flexibility, high strength and resistance to heat are paramount. Type ASPA-880 exhibits low thermal conductivity and is ideal for applications up to 1450°C (2642°F). It is used in environments where standard ceramic fiber papers will not survive.

Uses Include:

    Annealing Cover Seals.

    Flexible High Temperature Pipe Insulation.

    Furnace, Kiln, Reformer and Boiler Lining.

    Furnace Door Linings and Seals.

    Investment Casting Mold Wrap.

    Expansion Joint Seals.

    High Temperature Filtration.

    Glass Furnace Crown Insulation.

    Useful When Refractory Ceramic Fiber Are Not Desired.

    Thermal Reactor Insulation.

    Soaking Pit Seals.

    Insulation For Primary Reformer Header.

    High Temperature Gasketing.

    High Temperature Kiln and Furnace Insulation.

 CHARACTERISTICS & PROPERTIES

Type,

ASPA-1

ASPA-2

ASPA-970

ASPA-880

Composition, %        

     Al2O3

47

51

49

55

     SiO2

52

49

50

44

     Other Oxides

1

trace

1

1

     LOI, %

6 - 10

.5 max

5

8

Density, g/cc(pcf)

0.14(9)

0.128(8)

0.16(10)

280(17.5)

Color,

White

White

White

White

Type of Binder,

Organic

none

Organic

Organic

Fiber Index, %

70

75

70

45

Maximum Use Temp.*,C(F)

1260(2300)

1260(2300)

1260(2300)

1450(2642)

Melting Temp, C(F)

1760(3200)

1760(3200)

1760(3200)

1930(3500)

Mullen Burst, kPa(psi)

186(27)

138(20)

172(25)

255(37)

Tensile Strength¢Ô, g/in

9300

-

5100

6500

Thermal Conductivity**, W/m K(BTU/hr. ft °F/in)

     500°C(932°F)

0.06(0.43)

0.05(0.38)

0.06(0.40)

0.08(0.57)

     800°C(1472°F)

0.08(0.57)

0.08(0.59)

0.12(0.83)

0.12(0.83)

     871°C(1600°F)

0.14(0.98)

0.13(0.85)

0.14(0.98)

0.14(0.98)

     1100°C(2012°F)

0.16(1.18)

0.16(1.18)

0.17(1.26)

0.16(1.18)

Dielectric strength, V/mil

55

-

-

-

 AVAILABILITY

ITEM #

DESCRIPTION

 

 

 

PS01

ASPA-1, 18" X 24" X 1/32"

 

 

 

PS02

ASPA-1, 18" X 24" X 1/16"

 

 

 

PS03

ASPA-1, 18" X 24" X 1/8"

 

 

 

PS04

ASPA-1, 18" X 24" X 1/4"

 

 

 

PS06

ASPA-2, 18" X 24" X 1/16"

 

 

 

PS07

ASPA-2, 18" X 24" X 1/8"

 

 

 

PS08

ASPA-2, 18" X 24" X 1/4"

 

 

 

PS09

ASPA-2, 18" X 24" X 1/32"

 

 

 

PS10

ASPA-1, 12" X 320' X 1/32"

 

 

 

PS11

ASPA-1, 12" X 800' X 1/32"

 

 

 

PS12

ASPA-1, 12" X 1300' X 1/32"

 

 

 

PS13

ASPA-1, 24" X 160' X 1/32"

 

 

 

PS14

ASPA-1, 24" X 400' X 1/32"

 

 

 

PS15

ASPA-1, 24" X 1300' X 1/32"

 

 

 

PS16

ASPA-1, 48" X 160' X 1/32"

 

 

 

PS17

ASPA-1, 48" X 400' X 1/32"

 

 

 

PS18

ASPA-1, 48" X 1300' X 1/32"

 

 

 

PS19

ASPA-1, 12" X 200' X 1/16"

 

 

 

PS20

ASPA-1, 12" X 500' X 1/16"

 

 

 

PS21

ASPA-1, 12" X 720' X 1/16"

 

 

 

PS22

ASPA-1, 24" X 100' X 1/16"

 

 

 

PS23

ASPA-1, 24" X 250' X 1/16"

 

 

 

PS24

ASPA-1, 24" X 720' X 1/16"

 

 

 

PS25

ASPA-1, 48" X 100' X 1/16"

 

 

 

PS26

ASPA-1, 48" X 250' X 1/16"

 

 

 

PS27

ASPA-1, 48" X 720' X 1/16"

 

 

 

PS28

ASPA-1, 12" X 100' X 1/8"

 

 

 

PS29

ASPA-1, 12" X 250' X 1/8"

 

 

 

PS30

ASPA-1, 12" X 360' X 1/8"

 

 

 

PS31

ASPA-1, 24" X 50' X 1/8"

 

 

 

PS32

ASPA-1, 24" X 125' X 1/8"

 

 

 

PS33

ASPA-1, 24" X 360' X 1/8"

 

 

 

PS34

ASPA-1, 48" X 50' X 1/8"

 

 

 

PS35

ASPA-1, 48" X 125' X 1/8"

 

 

 

PS36

ASPA-1, 48" X 360' X 1/8"

 

 

 

PS37

ASPA-1, 12" X 50' X 1/4"

 

 

 

PS38

ASPA-1, 12" X 100' X 1/4"

 

 

 

PS39

ASPA-1, 12" X 190' X 1/4"

 

 

 

PS40

ASPA-1, 24" X 25' X 1/4"

 

 

 

PS41

ASPA-1, 24" X 50' X 1/4"

 

 

 

PS42

ASPA-1, 24" X 190' X 1/4"

 

 

 

PS43

ASPA-1, 48" X 25' X 1/4"

 

 

 

PS44

ASPA-1, 48" X 50' X 1/4"

 

 

 

PS45

ASPA-1, 48" X 190' X 1/4"

 

 

 

PS46

ASPA-2, 24" X 500' X 1/32"

 

 

 

PS47

ASPA-2, 48" X 250' X 1/32"

 

 

 

PS48

ASPA-2, 24" X 240' X 1/16"

 

 

 

PS49

ASPA-2, 48" X 120' X 1/16"

 

 

 

PS50

ASPA-2, 24" X 125' X 1/8"

 

 

 

PS51

ASPA-2, 48" X 62.5' X 1/8"

 

 

 

PS52

ASPA-2, 24" X 62.6' X 1/4"

 

 

 

PS53

ASPA-2, 48" X 31.3' X 1/4"

 

 

 

PS85

RSPA-SOL2, 24" X 150' X 2mm

 

 

 

PS86

RSPA-SOL2, 24" X 570' X 2mm

 

 

 

PS87

RSPA-SOL2, 48" X 75' X 2mm

 

 

 

PS88

RSPA-SOL2, 48" X 570' X 2mm

 

 

 

PS89

RSPA-SOL3, 24" X 100' X 3mm

 

 

 

PS90

RSPA-SOL3, 24" X 350' X 3mm

 

 

 

PS91

RSPA-SOL3, 48" X 50' X 3mm

 

 

 

PS92

RSPA-SOL3, 48" X 350' X 3mm

 

 

 

PS93

RSPA-SOL4, 24" X 80' x 4mm

 

 

 

PS94

RSPA-SOL4, 24" X 320' x 4mm

 

 

 

PS95

RSPA-SOL4, 48" X 40' x 4mm

 

 

 

PS96

RSPA-SOL4, 48" X 320' x 4mm

 

 

 

PX01

ASPA-970, 12" X 320' X 1/32"

 

 

 

PX02

ASPA-970, 12" X 800' X 1/32"

 

 

 

PX03

ASPA-970, 12" X 1300' X 1/32"

 

 

 

PX04

ASPA-970, 24" X 160' X 1/32"

 

 

 

PX05

ASPA-970, 24" X 400' X 1/32"

 

 

 

PX06

ASPA-970, 24" X 1300' X 1/32"

 

 

 

PX07

ASPA-970, 48" X 80' X 1/32"

 

 

 

PX08

ASPA-970, 48" X 200' X 1/32"

 

 

 

PX09

ASPA-970, 48" X 1300' X 1/32"

 

 

 

PX10

ASPA-970, 12" X 200' X 1/16"

 

 

 

PX11

ASPA-970, 12" X 500' X 1/16"

 

 

 

PX12

ASPA-970, 12" X 720' X 1/16"

 

 

 

PX13

ASPA-970, 24" X 100' X 1/16"

 

 

 

PX14

ASPA-970, 24" X 250' X 1/16"

 

 

 

PX15

ASPA-970, 24" X 720' X 1/16"

 

 

 

PX16

ASPA-970, 48" X 50' X 1/16"

 

 

 

PX17

ASPA-970, 48" X 125' X 1/16"

 

 

 

PX18

ASPA-970, 48" X 720' X 1/16"

 

 

 

PX19

ASPA-970, 12" X 100' X 1/8"

 

 

 

PX20

ASPA-970, 12" X 250' X 1/8"

 

 

 

PX21

ASPA-970, 12" X 360' X 1/8"

 

 

 

PX22

ASPA-970, 24" X 50' X 1/8"

 

 

 

PX23

ASPA-970, 24" X 125' X 1/8"

 

 

 

PX24

ASPA-970, 24" X 360' X 1/8"

 

 

 

PX25

ASPA-970, 48" X 25' X 1/8"

 

 

 

PX26

ASPA-970, 48" X 62.5'X 1/8"

 

 

 

PX27

ASPA-970, 48" X 360' X 1/8"

 

 

 

PX28

ASPA-970, 24" X 62.5' X 1/4"

 

 

 

PX29

ASPA-970, 24" X 180' X 1/4"

 

 

 

PX30

ASPA-970, 48" X 31.3' X 1/4"

 

 

 

PX31

ASPA-970, 48" X 180' X 1/4"

 

 

 

PX50

ASPA-880, 24" X 220' X 1/16"

 

 

 

PX51

ASPA-880, 48" X 110' X 1/16"

 

 

 

PX52

ASPA-880, 12" X 215' X 1/8"

 

 

 

PX53

ASPA-880, 24" X 110' X 1/8"

 

 

 

PX54

ASPA-880, 48" X 55' X 1/8"